The 80T walking welding rotator is developed according to the technical requirements stipulated in JB/T9187-1999 "Welding Rotator". Not only that, but we also upgrade the system and components based on it. This welding rotator is mainly used in boiler and pressure vessel manufacturing plants. It is perfectly suitable for welding metal cylinders.
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In the manufacturing of boilers and pressure vessels, it has obtained more than 20 awards from the United States, Australia, Russia, etc. Recognized by many national partners, the welding rotator has the advantages of advanced technology, reliable quality, and simple operation.
Components of a welding rotator
This welding rotator is mainly composed of an active part and a driven part, and the active part is mainly composed of a base, a motor, a reducer, a transmission gear, an ingot rack, and a roller; while the driven part is mainly composed of a base, an ingot rack, and a roller.
Structural features and working principle of welding rotator
According to the number of driving motors, welding rotators are divided into single-motor welding rotators and dual-motor welding rotators. Each welding rotator consists of two parts, mechanical and electrical. The mechanical part consists of active and driven parts. The working mode of the welding rotator is that the motor of the driving wheel and the reducer run synchronously. Through the function of the variable frequency speed control controller, the whole welding process realizes step-less speed change. It also has the characteristics of low mechanical transmission noise, stable workpiece rotation, and workpiece rotation. Speed step-less adjustment and other advantages. The 80T walking welding rotator is composed of 4 sets of ingot racks. When the diameter of the workpiece reaches a certain range, the system will automatically adjust. In this regard, it can greatly save manpower and improve the overall work efficiency.
Fengwei is a professional manufacturer of welding rotators specializing in R&D, production, sales, and integration. When our company produces welding rotators, the rollers equipped with various materials are mainly composed of steel and rubber rollers, polyurethane rollers, metal rollers, etc. Rollers, etc., customers should briefly explain the conditions that should be paid attention to when purchasing welding rotators according to their actual situation:
Polyurethane rollers are currently the most widely used in the selection of welding rotators. Polyurethane is an emerging organic polymer material with good oil resistance, toughness, wear resistance, and aging resistance. The welding rotators we produce are used for The polyurethane roller is made of imported polyurethane, and its tensile strength, tear strength, wear-resistance, and other properties are 3-5 times higher than ordinary rubber; The main drive worm adopts ZC circular arc tooth cylindrical worm, the worm tooth surface is quenched and ground, the bearing capacity is twice that of the general cylindrical worm, high efficiency, and long service life. Adjust the interval between the two sets of wheels.
At present, the welding rotator generally adopts the method of combining rubber rollers and metal wheels, and after using polyurethane rollers, it can no longer be assisted by metal. It is especially suitable for welding wind tower production lines and stainless steel cylinders.
If you are still looking for a reliable welding automation equipment manufacturer, you can contact us directly.
80 ton adjustable welding rotator parameter |
HGK80 (Drive and Idler) |
Load Carrying Capacity |
Drive: 40t/88,000lbs max |
Vessel Diameter Capacity |
Φ850 to 5000mm (per request) |
Rotation Speed Range |
100-1000mm/min VFD |
Tyre Type |
Rubber/PU/Metal |
Wheel Size |
Φ500×200 mm |
Cabinet Control |
Cable monitor/wireless monitor |
Rotation Drive Motors |
2*3 KW |
Primary Input Power |
110-575V, Single/3 Ph, 50/60Hz |
Walking |
Motorized travel with motor/boogie |
Application |
Pressure vessel, wind tower fabrication, bullet tank, chemical storage tanks, irregular cylindrical job etc |
Options |
Custom build welding rotators available; Color; |
Control Box Ingress Protection Rating: IP65 |
|
Product specifications and availability may vary by country |
80 ton self-adjusting welding rotator parameter |
HGZ80 (Drive and Idler) |
Load Carrying Capacity |
Drive: 40t/88,000lbs max |
Vessel Diameter Capacity |
Φ850 to 5000mm |
Rotation Speed Range |
100-1000mm/min VFD |
Tyre Type |
Rubber/PU/Metal |
Wheel Size |
Φ500×200 mm |
Cabinet Control |
Cable monitor/wireless monitor |
Rotation Drive Motors |
2*3 KW |
Primary Input Power |
110-575V, Single/3 Ph, 50/60Hz |
Walking |
Motorized travel with motor/boogie |
Application |
Pressure vessel, wind tower fabrication, bullet tank, chemical storage tanks, irregular cylindrical job etc |
Options |
Custom build welding rotators available; Color; |
Control Box Ingress Protection Rating: IP65 |
|
Product specifications and availability may vary by country |
The whole welding rotator has strong rigidity and stability, beautiful appearance, reliable performance, simple maintenance and long service life. Learn more about the details and types of welding rotators.
Fengwei has 20 years of experience in the design and development of welding rotators, among which the self-adjusting welding rotator has been recognized by partners from all over the world.
self-adjusting welding rotatorFengwei is a professional in the manufacture and research and development of welding rotators. Various types of welding rotators have been recognized in the welding application fields of various large-scale equipment in the United States.
welding rotatorsWelding rollers play a crucial role in the structure of welding rotators. Different materials of rollers have unnecessary welding auxiliary effects. The most important one is the anti-slip effect of welding rotators.
Welding rollersSelf-adjusting welding rotator is a kind of equipment used with a welding manipulator, which is used to support or drive rotation when welding straight seams and circumferential seams of pressure vessels and large-diameter pipes.
Self-adjusting welding rotatorThe welding rotator belongs to welding auxiliary equipment. It is often used for cylindrical workpieces, inner and outer rings, or inner and outer horizontal welding.
welding rotatorThe adjustable welding rotator consists of a driving frame and a driven frame as a set and generally does not need to make an installation foundation.
welding rotator