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Beam Welding Machine

The H-shaped steel welding equipment is suitable for the design, selection, production and acceptance of all kinds of welded H-shaped steel components. The welded h-shaped steel is also suitable for steel structure rods, beams, piles, industrial frames and other components. So beam welding machine is widely used in the steel structure construction industry. If with limited space, integrated assembly, welding and straightening machine is more recommended.

Application

Description

The H-shaped steel welding equipment is named after the H-shaped section due to the welding process. Beam welding machine designed by Fengwei Machinery consists of 3 categories: LHA gantry type beam welding machine, LHT beam welding machine with double column and LHC cantilever type beam welding machine.

All of beam welding machine adopts A.C. variable frequency control to realize back and forth movement. All 3 models of beam welding machine have stable and reliable operation, as shown below in picture.

LHA Gantry-type Beam Welding Machine

LHA Gantry-type Beam Welding Machine

 

LHT Beam Welding Machine with Double Column

LHT Beam Welding Machine with Double Column

LHC Cantilever Beam Welding Machine

LHC Cantilever Beam Welding Machine

The welding methods equipped with beam welding machine include submerged arc welding of h-shaped steel and high-frequency welding of h-shaped steel. Through a continuously high-speed production and mechanical automation by beam welding machine, H-shaped steel is realized with high rigidity of section moment, section coefficient and pressure resistance, as well as higher load-bearing capacity than those of hot-rolled steel with the same unit weight.

Beam welding machine is used to weld steel plates into h-shaped structure, and has the ability to continuously weld and assembly H-shaped steel if paring with other beam production line such as beam assembly and beam straightening machine. The mechanical structure of beam welding machine is as following:

Ø There are multiple sets of web support positioning devices installed in the main body of the beam welding machine, and flange pressing rollers are installed on both sides of frame. Such structure design effectively ensures the centering accuracy and stability of the web and flange in welding.

Ø There is a welding seam tracking device adopts in the beam welding machine, with electric up and down adjustment and positioning mode. No need to adjust welding wire angle with convenient positioning of wire.

Ø If grouping light weighted h-shaped steel beam, using single-arc double-wire welding in submerged arc welding can realize high-speed flat-angle welding.

Ø The operation buttons and the control box of the welding machine are integrated on the welding operation panel to realize overall easy operation.

Ø Multi-point grounding method of electricity effectively guarantees the stable current during welding.

Ø The conveying and welding speed can be switched arbitrarily, which greatly improves the production efficiency of H-shaped steel.

Ø The high-power flux recovery machine can effectively recover and recycle the flux after welding.

Ø The above is the one of configuration for your reference, the final version will be customized according to the workpiece parameters. Beam welding machine can be processed, designed and combined arbitrarily with the project, and special specifications can be manufactured to meet the actual needs of special projects.

 

Application Field

  • Petrochemical Industry

  • Environmental Protection

  • Steel Structure

  • Power Tower

  • The petrochemical industry plays a crucial role in enhancing the growth and economy of the world. Additionally, petroleum products produced in offshore and onshore exploration, refining, and oil production have also increased, resulting in increasingly complex waste production. This industry is a vital source of inorganic toxic and organic materials. 

    For the run of the industries present worldwide the top-quality equipment is mandatory. Several types of machinery producing industries are present worldwide but choosing the right one is a little confusing. Don't worry; we are here for your help. Giving the right solutions and shipments to your industry is our duty.

    Here are 3 must haves of welding automations for the fabrication process in the petrochemical industry:

    1) Conventional welding rotators

    2) fit up welding rotators

    3) welding manipulator.

  • Wind towers have saved 30% of nonrenewable energy while producing electricity. Today, there are hundreds of wind farms and sea areas are having thousands of wind towers. They hold the generator or dynamo blades, which are tones of weight. These wind power infrastructures are standing strong due to the use of welding rotators, welding manipulator, and welding positioners to be a tank assembly line. Experts in technology and engineering make them.

  • Steel structure has become an indispensable material type used in modern construction industry. Due to the feature of environmental friendly, it has been widely used in construction, such as steel structure factory building, ordinary steel construction building, boiler, pressure vessel, shipbuilding, electric power, petrochemical, petroleum engineering machinery, bridge construction, metallurgical machinery industry, wind power and power tower etc. The bird's Nest building in Beijing, China, is a classic masterpiece of steel structure architecture.

    The h-beam steel production line made by Fengwei Machinery is a highly automated steel structure production line which composes of CNC flame cutting machine, h beam assembly machine, h beam welding machine, and h beam straightening machine. It greatly reduces labor intensity and production costs, improves production efficiency.

     

  • The application of automatic welding and cutting equipment in the manufacturing process of steel tube tower can thoroughly optimize and upgrade the original production process. The traditional production mode adopts the operation of lifting semi-finished products, which requires a special person to be responsible for the lifting and operation of semi-finished products. It has high requirements on the environment and working space, which not only requires a lot of manpower and material input, but also has high labor intensity with low production efficiency. Different from the traditional production mode, the automatic cutting equipment integrates online monitoring, automatic upload and offload raw materials and other automatic functions, can reduce the workload of workers and work intensity, thus greatly improving the production efficiency. The production lines of cutting, pairing and welding can cover each area of the workshop, which can be operated as a whole or independently in each area.

Technical Parameter

Beam Welding Machine

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