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Beam Flange Straightening Machine

Compared with the traditional way of manual grinding and correction, this h-beam straightening machine effectively saves at least 50% of the labor cost and improves the work efficiency by at least 70%. There are 2 types of straitening which are Mechanical and Hydraulic for choice. How many times to go through the beam straightening machine is determined by the thickness of flange and the degree of the deformation. Normally, it takes about 3 to 5 passes. If the steel plate is thick and the deformation is small, the number of correction passes is less. If the steel plate is thin and the deformation is large, there will be more correction passes.

Application

Description

Fengwei Machinery has developed and produced beam straightening machine over 20 years, providing customized straightening equipment for reshaping H beams or i beams after welding.

Why need beam straightening machine?

After beams are assembled and welded, they are often deformed and bent. In order to obtain a straight beam flange, h beams and i beams need to be leveled by a straightening machine.

Beam Flange Straitening Machine

H-Beam Flange Straitening Machine Features

Ø The main driving conveyor of beam straightening machine is driven by the motor through the cycloid pinwheel reducer. The cycloid reducer drives the main rotating wheel, thereby driving the beams to continuously complete the correction of the full length of flange.

Ø The main drive roller of beam straightening machine is made of 40Cr high-quality alloy steel, and the upper pressure roller is made of 35CrMo. The metal surface of beam straightening machine is subjected to high-frequency quenching and grinding, with a result of highly improved tolerance degree, wear resistance, and prolonged service life.

Ø  Hydraulic pump station of beam straightening machine is an independent system Fengwei cooperates with well-known brands and assures superior quality.

Beam Flange Straitening Machine

H-Beam Flange Straitening Machine Application

Beam straightening machine is a special equipment for correcting the flange plate, with easy operation and high efficiency. It is widely used in metallurgical construction, steel structure for building construction, beam fabrication, hydraulic machinery and industrial installation industries.

Beam Flange Straitening Machine Hydraulic pump

H-Beam Flange Straitening Machine Maintenance:

1. Frequently check the joints of various moving parts and fixed parts of beam straightening machine. If any abnormal phenomena are found, tight it well.

2. Beam straightening machine can only correct the welding deformation of the flange plate, but cannot correct the verticality of the web and the flange plate.

3. During the operation of beam straightening machine, the pressing device must not be activated.

4. During the working process, no one should stand at the inlet and outlet of beam straightening machine to avoid H-beam collision.

5. The lifting and turning process of the work cannot be carried out on the track to prevent the beams from slipping and damaging the equipment.

6. The oil should be changed one month after the cycloid reducer is used for the first time. It will be replaced every six months in the future.

Application Field

  • Petrochemical Industry

  • Environmental Protection

  • Steel Structure

  • Power Tower

  • The petrochemical industry plays a crucial role in enhancing the growth and economy of the world. Additionally, petroleum products produced in offshore and onshore exploration, refining, and oil production have also increased, resulting in increasingly complex waste production. This industry is a vital source of inorganic toxic and organic materials. 

    For the run of the industries present worldwide the top-quality equipment is mandatory. Several types of machinery producing industries are present worldwide but choosing the right one is a little confusing. Don't worry; we are here for your help. Giving the right solutions and shipments to your industry is our duty.

    Here are 3 must haves of welding automations for the fabrication process in the petrochemical industry:

    1) Conventional welding rotators

    2) fit up welding rotators

    3) welding manipulator.

  • Wind towers have saved 30% of nonrenewable energy while producing electricity. Today, there are hundreds of wind farms and sea areas are having thousands of wind towers. They hold the generator or dynamo blades, which are tones of weight. These wind power infrastructures are standing strong due to the use of welding rotators, welding manipulator, and welding positioners to be a tank assembly line. Experts in technology and engineering make them.

  • Steel structure has become an indispensable material type used in modern construction industry. Due to the feature of environmental friendly, it has been widely used in construction, such as steel structure factory building, ordinary steel construction building, boiler, pressure vessel, shipbuilding, electric power, petrochemical, petroleum engineering machinery, bridge construction, metallurgical machinery industry, wind power and power tower etc. The bird's Nest building in Beijing, China, is a classic masterpiece of steel structure architecture.

    The h-beam steel production line made by Fengwei Machinery is a highly automated steel structure production line which composes of CNC flame cutting machine, h beam assembly machine, h beam welding machine, and h beam straightening machine. It greatly reduces labor intensity and production costs, improves production efficiency.

     

  • The application of automatic welding and cutting equipment in the manufacturing process of steel tube tower can thoroughly optimize and upgrade the original production process. The traditional production mode adopts the operation of lifting semi-finished products, which requires a special person to be responsible for the lifting and operation of semi-finished products. It has high requirements on the environment and working space, which not only requires a lot of manpower and material input, but also has high labor intensity with low production efficiency. Different from the traditional production mode, the automatic cutting equipment integrates online monitoring, automatic upload and offload raw materials and other automatic functions, can reduce the workload of workers and work intensity, thus greatly improving the production efficiency. The production lines of cutting, pairing and welding can cover each area of the workshop, which can be operated as a whole or independently in each area.

Technical Parameter

Beam Flange Straitening Machine

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