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Anti-Explosion Welding Rotator

Welding rotator with explosion-proof features, as its name suggests, is a special welding rotator designed with explosion-proof device. It is also one of popular welding automations. With same function of adjustable welding rotator and self-aligend welding rotator, anti-explosion welding rotator brings convenience and automation to the fabrication process of cylinder objects, expecially used as a special coating auxiliary equipment in the painting or coating process.

Application

Description

Why do I need to purchase an explosion-proof roller frame?

Clients who purchase explosion-proof welding rotator are mainly used in painting booths to automatically rotate the cylinder while painting by the staff . On the one hand, welding rotator with anti-explosion function increase time efficiency to move around tanks by using cranes and reduce labour quantity at least from 2 to 1 to complete the full range of paint spray flow alone.

More importantly, the explosion-proof welding rotator has a high level of safety, strong protection, and can adapt to special working environments. Usually the IP rating is above 54.

When spraying, whether it is powder spraying or painting, it must be atomized to ensure uniformity. The composition of the paint is all chemical substances, and the paint mist and other volatilized gases are flammable. The spraying job site is like a gasoline station, which is flammable and explosive. The welding rotator is electrically controlled, and if it is not properly protected, it will cause a fire and explosion.

Therefore, in spraying projects, international standards require to use explosion-proof welding rotator. The common application of explosion-proof welding rotator is also in spraying projects, so spray welding rotator are often named as explosion-proof welding rotator.

How to choose a suitable explosion-proof roller frame?

The explosion-proof welding rotator consists an explosion-proof motor, and an explosion-proof electric control box, etc., so that it can be used in a sensitive working field.

Fengwei has always used certified explosion-proof motors and electric control cabinet. If the welding rotator you buy is equipped with a general motor and electric cabinet, you may take price advantage but the safety is not guaranteed. Simple welding rotator will cause gas explosion or fire accidents in the flammable and explosive chemical gases and combustible dust particles. The explosion-proof welding rotator can effectively improve the safety and efficiency from the root, importantly save trouble cost in the future.

How to recognize the anti-explosion welding rotator?

Here is the feature of anti-explosion cabinet equipped in welding rotator. The cabinet has double-layer structure with 1.2mm high-quality cold-rolled steel plate, phosphating treatment, epoxy resin spraying, and high temperature curing. The bottom is designed with anti-leakage threshold, which can retain the leaking liquid. Both inside and outside of the cabinet are passivated by phosphoric acid, epoxy resin, to maintain a high finish and to minimize the effects of corrosion, moisture and ultraviolet rays.

The explosion-proof roller frame is mainly suitable for explosive and flammable environments, such as the spraying project of the barrel.Widely used in industries including wind power, pressure vessel, petrochemical, pipeline, steel structure, boiler, shipbuilding, welding repair industry and so on.

Application Field

  • Petrochemical Industry

  • Environmental Protection

  • Steel Structure

  • Power Tower

  • The petrochemical industry plays a crucial role in enhancing the growth and economy of the world. Additionally, petroleum products produced in offshore and onshore exploration, refining, and oil production have also increased, resulting in increasingly complex waste production. This industry is a vital source of inorganic toxic and organic materials. 

    For the run of the industries present worldwide the top-quality equipment is mandatory. Several types of machinery producing industries are present worldwide but choosing the right one is a little confusing. Don't worry; we are here for your help. Giving the right solutions and shipments to your industry is our duty.

    Here are 3 must haves of welding automations for the fabrication process in the petrochemical industry:

    1) Conventional welding rotators

    2) fit up welding rotators

    3) welding manipulator.

  • Wind towers have saved 30% of nonrenewable energy while producing electricity. Today, there are hundreds of wind farms and sea areas are having thousands of wind towers. They hold the generator or dynamo blades, which are tones of weight. These wind power infrastructures are standing strong due to the use of welding rotators, welding manipulator, and welding positioners to be a tank assembly line. Experts in technology and engineering make them.

  • Steel structure has become an indispensable material type used in modern construction industry. Due to the feature of environmental friendly, it has been widely used in construction, such as steel structure factory building, ordinary steel construction building, boiler, pressure vessel, shipbuilding, electric power, petrochemical, petroleum engineering machinery, bridge construction, metallurgical machinery industry, wind power and power tower etc. The bird's Nest building in Beijing, China, is a classic masterpiece of steel structure architecture.

    The h-beam steel production line made by Fengwei Machinery is a highly automated steel structure production line which composes of CNC flame cutting machine, h beam assembly machine, h beam welding machine, and h beam straightening machine. It greatly reduces labor intensity and production costs, improves production efficiency.

     

  • The application of automatic welding and cutting equipment in the manufacturing process of steel tube tower can thoroughly optimize and upgrade the original production process. The traditional production mode adopts the operation of lifting semi-finished products, which requires a special person to be responsible for the lifting and operation of semi-finished products. It has high requirements on the environment and working space, which not only requires a lot of manpower and material input, but also has high labor intensity with low production efficiency. Different from the traditional production mode, the automatic cutting equipment integrates online monitoring, automatic upload and offload raw materials and other automatic functions, can reduce the workload of workers and work intensity, thus greatly improving the production efficiency. The production lines of cutting, pairing and welding can cover each area of the workshop, which can be operated as a whole or independently in each area.

Technical Parameter

Anti-Explosion Welding Rotator

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