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Pipe Welding Rotator

The pipe welding rotator plays a vital role in the automatic production of welding. As a welding auxiliary device, it cooperates with the welding positioner and welding manipulator during the entire welding process to complete the inner and outer ring seams and fillet welds. Welding process of inner and outer longitudinal seams. There are many common welding workpieces: pressure vessels, reactors, wind towers, environmental protection equipment, etc. The friction between the workpiece and the driving wheel is mainly used to drive the rotation of the workpiece, so as to realize the automatic production of welding.

Application

Description

We have many kinds of pipe welding rotators, the most commonly used are: self-adjusting, explosion-proof, screw, traditional, adjustable, etc. We mainly put the welding workpiece in the V-shaped groove, and according to the welding The size and diameter of the workpiece, adjust the position of the pipe welding rotator to prevent the welding workpiece from separating from it due to improper operation during the welding process, resulting in unimaginable consequences.

pipe welding rotatorpipe welding rotator

Choose the right pipe welding rotator

Choosing the right pipe welding rotator can greatly increase the productivity of the factory. The factory chooses mainly from the following aspects:

1. The center of gravity and size of the welding workpiece

For anyone who chooses a machine, the first consideration is the size and center of gravity of the welding workpiece. Due to the difference in the center of gravity and size, the load of the selected machine also needs to be adjusted. To know the distance between the center of gravity and the positioning equipment, it must be designed according to the welding workpiece. Position and each welding workpiece need to have an equal balance point on the welding rotator to prevent the workpiece from falling off during the welding process. If the factory is not very clear about its own needs, you can seek a high-quality manufacturer, they have a complete technical team, one-to-one or many-to-one to help customers solve problems.

 

special pipe welding rotator

special pipe welding rotator

 

2. Selection of welding automation equipment manufacturers

Choosing a high-quality manufacturer can not worry about the use effect of the machine at all, and can provide unexpected help to the factory during the use process. These aspects mainly exist in whether a company’s after-sales and pre-sales services have a complete system, and With a reputation in the entire industry, Fengwei, as an old brand manufacturer established for more than 20 years, not only has high-quality machines but also has been recognized by partners from 22 countries around the world in terms of after-sales and pre-sales services.

 

Large pipe welding rotator

Large pipe welding rotator

3. The price of welding rotator

The price of a pipe welding rotator has always been one of the key points that many partners care about. However, the price should be considered from several aspects, such as the quality of the machine, the equipment spare consumables, the content of after-sales and pre-sale services, the form of shipping, and the In terms of cargo cycle, Fengwei is the leader in these aspects. Not only do we have low-cost shipping, but also the delivery speed is one of the best in the industry. In terms of after-sales and pre-sales, we have been recognized by many partners, so if you have Demanded, you can communicate with our engineers, let us achieve a win-win situation together.

Application Field

  • Petrochemical Industry

  • Environmental Protection

  • Steel Structure

  • Power Tower

  • The petrochemical industry plays a crucial role in enhancing the growth and economy of the world. Additionally, petroleum products produced in offshore and onshore exploration, refining, and oil production have also increased, resulting in increasingly complex waste production. This industry is a vital source of inorganic toxic and organic materials. 

    For the run of the industries present worldwide the top-quality equipment is mandatory. Several types of machinery producing industries are present worldwide but choosing the right one is a little confusing. Don't worry; we are here for your help. Giving the right solutions and shipments to your industry is our duty.

    Here are 3 must haves of welding automations for the fabrication process in the petrochemical industry:

    1) Conventional welding rotators

    2) fit up welding rotators

    3) welding manipulator.

  • Wind towers have saved 30% of nonrenewable energy while producing electricity. Today, there are hundreds of wind farms and sea areas are having thousands of wind towers. They hold the generator or dynamo blades, which are tones of weight. These wind power infrastructures are standing strong due to the use of welding rotators, welding manipulator, and welding positioners to be a tank assembly line. Experts in technology and engineering make them.

  • Steel structure has become an indispensable material type used in modern construction industry. Due to the feature of environmental friendly, it has been widely used in construction, such as steel structure factory building, ordinary steel construction building, boiler, pressure vessel, shipbuilding, electric power, petrochemical, petroleum engineering machinery, bridge construction, metallurgical machinery industry, wind power and power tower etc. The bird's Nest building in Beijing, China, is a classic masterpiece of steel structure architecture.

    The h-beam steel production line made by Fengwei Machinery is a highly automated steel structure production line which composes of CNC flame cutting machine, h beam assembly machine, h beam welding machine, and h beam straightening machine. It greatly reduces labor intensity and production costs, improves production efficiency.

     

  • The application of automatic welding and cutting equipment in the manufacturing process of steel tube tower can thoroughly optimize and upgrade the original production process. The traditional production mode adopts the operation of lifting semi-finished products, which requires a special person to be responsible for the lifting and operation of semi-finished products. It has high requirements on the environment and working space, which not only requires a lot of manpower and material input, but also has high labor intensity with low production efficiency. Different from the traditional production mode, the automatic cutting equipment integrates online monitoring, automatic upload and offload raw materials and other automatic functions, can reduce the workload of workers and work intensity, thus greatly improving the production efficiency. The production lines of cutting, pairing and welding can cover each area of the workshop, which can be operated as a whole or independently in each area.

Technical Parameter

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  • Product