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Welding Manipulator

Welding Manipulator is mainly used to complete Girth Welding of Circular Containers in Platform Type, Cantilever Type and Gantry Type. The machine is normally 3 in 1 controlled together with welding power, welding rotator or positioner according to your request.

Application

Description

Welding manipulator is a great welding automation to save at least 50% labor cost and boost 70% work efficiency. It allows 1 labor to complete the object movement and weldment of internal and external seam automatically. If the cylinder has large diameter and long length, welding manipulator can easily reach the awkward welding position and motorized move along with cylinder to complete all projects.

If you are looking for any welding automation which brings you both the advantage of cost-saving and efficiency boost, welding manipulator is your choice. Call us for a free technical proposal.

Our series of welding manipulators provides 500lbs of weld head equipment boom capacity at each end, all mounted on a swivel base linear rail manipulator column mast.

Welding Manipulator

Here are some features of Welding Manipulator:

1.The welding manipulator can be 3 in 1 controlled together with welding power, welding rotator, or positioner according to clients’ requests.

2.The column and boom adopt welding parts that adopt tempering post welding, then carry out fine machining which can ensure higher precision requirement.

3.Boom adopts square rail, horizontal stretch, and retract adopts gear and rack transmission with high precision and stability.

4.Safety falling protective device is set for boom elevating.

5.There's cross slider for the welding torch equipped in front of the boom to realize welding torch cross adjust for going up, down, left, right.

6.There's the ladder on the column, which is convenient for maintenance. It is equipped with a platform convenient for Welders to stay.

7.It can be equipped with a wireless remote control box according to clients' requests for convenience.

Welding Manipulator Package

Welding manipulator is a great automation to weld inner and outside seam of cylinder objects. It is widely used in the industry of press Options:

Ø fixed or motorized rotation,

Ø Fixed or walkable base,

Ø welding machine,

Ø travel car, operator seat,

Ø cross slide,

Ø welding head mounting,

Ø flux handling in terms of the SAW method,

Ø wire reel size,

Ø single wire or twin SAW welding,

Ø MIG or MAG or TIG welding,

Ø seam tracker,

Ø and flux recovery devices

Please try to specify the above configurations of the welding manipulator as much as possible for a precise quotation. If you are unsure which setting to choose, do not worry. Just inform us of your requirement and workpiece specification, our engineer will offer you a free technical proposal.

Application Field

  • Petrochemical Industry

  • Environmental Protection

  • Steel Structure

  • Power Tower

  • Hot Water Container

  • The petrochemical industry plays a crucial role in enhancing the growth and economy of the world. Additionally, petroleum products produced in offshore and onshore exploration, refining, and oil production have also increased, resulting in increasingly complex waste production. This industry is a vital source of inorganic toxic and organic materials. 

    For the run of the industries present worldwide the top-quality equipment is mandatory. Several types of machinery producing industries are present worldwide but choosing the right one is a little confusing. Don't worry; we are here for your help. Giving the right solutions and shipments to your industry is our duty.

    Here are 3 must haves of welding automations for the fabrication process in the petrochemical industry:

    1) Conventional welding rotators

    2) fit up welding rotators

    3) welding manipulator.

  • Wind towers have saved 30% of nonrenewable energy while producing electricity. Today, there are hundreds of wind farms and sea areas are having thousands of wind towers. They hold the generator or dynamo blades, which are tones of weight. These wind power infrastructures are standing strong due to the use of welding rotators, welding manipulator, and welding positioners to be a tank assembly line. Experts in technology and engineering make them.

  • Steel structure has become an indispensable material type used in modern construction industry. Due to the feature of environmental friendly, it has been widely used in construction, such as steel structure factory building, ordinary steel construction building, boiler, pressure vessel, shipbuilding, electric power, petrochemical, petroleum engineering machinery, bridge construction, metallurgical machinery industry, wind power and power tower etc. The bird's Nest building in Beijing, China, is a classic masterpiece of steel structure architecture.

    The h-beam steel production line made by Fengwei Machinery is a highly automated steel structure production line which composes of CNC flame cutting machine, h beam assembly machine, h beam welding machine, and h beam straightening machine. It greatly reduces labor intensity and production costs, improves production efficiency.

     

  • The application of automatic welding and cutting equipment in the manufacturing process of steel tube tower can thoroughly optimize and upgrade the original production process. The traditional production mode adopts the operation of lifting semi-finished products, which requires a special person to be responsible for the lifting and operation of semi-finished products. It has high requirements on the environment and working space, which not only requires a lot of manpower and material input, but also has high labor intensity with low production efficiency. Different from the traditional production mode, the automatic cutting equipment integrates online monitoring, automatic upload and offload raw materials and other automatic functions, can reduce the workload of workers and work intensity, thus greatly improving the production efficiency. The production lines of cutting, pairing and welding can cover each area of the workshop, which can be operated as a whole or independently in each area.

Technical Parameter

Welding Manipulator

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