How to choose a welding manipulator

Welding manipulators are generally used for the welding of large objects, but many factories often fail to choose their own suitable welding manipulators when selecting equipment. In particular, the objects welded by the factory may have a large weight range and the desired efficiency. It needs to be carefully considered when matching with other equipment of welding automation.

welding manipulator

The welding manipulator plays an auxiliary role in welding automation, but its role cannot be underestimated. It can be matched with the corresponding welding system according to the process requirements of the factory. Not only that, its function mainly relies on the expansion and contraction of the cross arm to work. The most popular stepless speed regulation is used throughout the process. For safety reasons, many welding operation machine manufacturers often add safety devices to prevent chain breaks and slides, mainly for protection. In the process of operation by workers, unnecessary accidents should be avoided. Among them, the upright column of the welding manipulator is matched with a braking device with international safety factor, which can ensure the safety of workers during the rotation process.

welding manipulator batch equipment

During the working process of the welding manipulator, the overall speed is not very fast, but its speed can completely match the use of workers, mainly to ensure the overall stability during the work process. Fengwei Machinery is in the welding manipulator head The department is equipped with an electric cross fine-tuning device, which can be fine-tuned for the welding position during welding.

welding manipulator Manned device

When choosing a welding manipulator, the factory can mainly consider the following points:

Effective stroke of welding manipulator's cross arm

The crossarm here mainly involves two factors, one is birth and fall, and the other is expansion and contraction. Let me talk about the formation of lifting first. Depending on the volume of the object, the parameters of the effective stroke of the cross arm of the welding manipulator are different, and the minimum can reach 800mm. The specific interval can be discussed with the welding automation equipment manufacturer. The telescopic effective stroke is generally 3500mm and 4000mm, but there are also many factories that require about 8000mm, and the effective stroke of 8000mm, the general manufacturer's solution is to use two sections.

Vertical lifting stroke of welding manipulator

Generally, in order to ensure the overall stability of the welding manipulator, its vertical lifting distance is generally not large. However, when the welding objects in many factories may have certain special characteristics, you can seek the help of the manufacturer. Under their guidance, reasonable choose. When choosing, as long as it can satisfy the welding manipulator to ensure safety and reasonableness.

The base rotation angle of the welding manipulator

Generally speaking, when designing welding manipulators, it is basically about 180 degrees. Most of the objects welded in factories can be solved at this angle. When matched with other welding equipment, there is no need to worry. Welding manipulators cannot meet their own needs, but it does not mean that manufacturers do not have a higher angle, such as the maximum 360 degrees, which can also be achieved, but in general factory settings, the way to give it is manual rotation.

Other points of attention for welding manipulators

Generally, high-quality manufacturers can customize their products, so there is no need to worry too much in many places, but some parameters are generally fixed, such as: lifting speed, beam feed speed, trolley gauge, etc. Or if many factories want to brand their own logo, they can directly consult the welding automation manufacturer to see if they provide customized services.

welding manipulator site work

When choosing a suitable welding manipulator, the most important thing is to compare some manufacturers, excellent manufacturers, generally speaking, the functions or parameters that customers or factories want to achieve are basically achievable, and can also be based on the factory According to the needs, tailor the corresponding machine.