In the manufacturing of boilers and pressure vessels, it has obtained more than 20 awards from the United States, Australia, Russia, etc. Recognized by many national partners, the welding rotator has the advantages of advanced technology, reliable quality, and simple operation.
Components of a welding rotator
This welding rotator is mainly composed of an active part and a driven part, and the active part is mainly composed of a base, a motor, a reducer, a transmission gear, an ingot rack, and a roller; while the driven part is mainly composed of a base, an ingot rack, and a roller.
Structural features and working principle of welding rotator
According to the number of driving motors, welding rotators are divided into single-motor welding rotators and dual-motor welding rotators. Each welding rotator consists of two parts, mechanical and electrical. The mechanical part consists of active and driven parts. The working mode of the welding rotator is that the motor of the driving wheel and the reducer run synchronously. Through the function of the variable frequency speed control controller, the whole welding process realizes step-less speed change. It also has the characteristics of low mechanical transmission noise, stable workpiece rotation, and workpiece rotation. Speed step-less adjustment and other advantages. The 80T walking welding rotator is composed of 4 sets of ingot racks. When the diameter of the workpiece reaches a certain range, the system will automatically adjust. In this regard, it can greatly save manpower and improve the overall work efficiency.
Fengwei is a professional manufacturer of welding rotators specializing in R&D, production, sales, and integration. When our company produces welding rotators, the rollers equipped with various materials are mainly composed of steel and rubber rollers, polyurethane rollers, metal rollers, etc. Rollers, etc., customers should briefly explain the conditions that should be paid attention to when purchasing welding rotators according to their actual situation:
Polyurethane rollers are currently the most widely used in the selection of welding rotators. Polyurethane is an emerging organic polymer material with good oil resistance, toughness, wear resistance, and aging resistance. The welding rotators we produce are used for The polyurethane roller is made of imported polyurethane, and its tensile strength, tear strength, wear-resistance, and other properties are 3-5 times higher than ordinary rubber; The main drive worm adopts ZC circular arc tooth cylindrical worm, the worm tooth surface is quenched and ground, the bearing capacity is twice that of the general cylindrical worm, high efficiency, and long service life. Adjust the interval between the two sets of wheels.
At present, the welding rotator generally adopts the method of combining rubber rollers and metal wheels, and after using polyurethane rollers, it can no longer be assisted by metal. It is especially suitable for welding wind tower production lines and stainless steel cylinders.
If you are still looking for a reliable welding automation equipment manufacturer, you can contact us directly.